Understanding customer requirements &
efficient designing of boiling house equipments plays major
role in minimizing the steam and power consumption with optimum
throughout. Here we came up with unique and unmatched
thermo-dynamically designed equipments. Consistent use of
these equipments for last 20 years have benefited Sugar Industry,
Our innovative design also takes into account the bulk electrical
power consuming equipments like condensing System etc. to
achieve minimum power consumption. These designs have cut
down the power requirements to the tune of 40%. Similarly
special vapour bleeding systems along with pressures stabilizations
have resulted in higher throughputs of equipments and reducing
the steam consumption upto 40-45% on cane.
Sulphitation of juice is the key to the
entire process of a Sugar plant, be it for better quality
of sugar or reduced viscosity in malasses and massecuite.
A good design needs to incorporate pre and shock liming as
well as, make the equipment capable to deal with refractory
juices also. The SS juice Sulphiter has been designed with
unmatched innovative features to take care of all the requirements
of a good sulphitation.
Main Advantages :
The pH of juice is observed at three places
during the process and the addition of lime and SO2 gas is
adjusted accordingly, thus the process control is better.
Optimum quantity of lime is added to the juice first and then
SO2 is added for desired sulphitation PH.
Pre-liming or Pre-sulphitation and shock liming and sulphitation
is carried out as per the process requirement and juice quality.
Complete absorption of SO2 gas takes place due to gas and
juice contact time over 10 seconds provided due to 3.5 M level
of juice above gas outlet sparger.
The flow of gas and juice is streamlined for maximum circulation
& then ensuring proper mixing with 15 fold circulation
without stirrer on air lift principle.
Design is flexible to adopt different processes, i.e. Pre-liming
or pre-sulphitation or simultaneous liming and sulphitation
No moving parts and hence very low maintenance.
No power requirement.
Less scaling in evaporators due to less rise in CaO content
from mixed juice to clear juice.